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v1.13

Minor Versionm

by Robert

  1. Assemble the top right Solid-Wheel set first. Insert a M5-Button-Head-Bolt-30mm through the Z-Plate from the back. The back is the side with the counterbores.
    • Assemble the top right Solid-Wheel set first. Insert a M5-Button-Head-Bolt-30mm through the Z-Plate from the back.

    • The back is the side with the counterbores.

    • On to the bolt add an Eccentric-Spacer-6mm. (Rounded portion into the Z-Plate)

    • Then add a Precision-Shim - ->- - Solid-Wheel - ->- - Precision-Shim

    • Finally add a M5-Nyloc-Nut. This can be tightened. Ensure that the Solid-Wheel still rotates freely.

    • Repeat the above for the other 2 x Solid-Wheel set on the right row.

    • Repeat for the 3 x Solid-Wheel sets on the left row, but use a Aluminium-Spacer-6mm instead of each Eccentric-Spacer-6mm.

    what is the name of the plate?

    Mark - Reply

    Hi Mark,

    It is called the Z-Plate

    Thanks!

    Robert -

    Please add a note that the eccentric spacers fit one side only.

    Add a second exploded drawing with item bubbles identifying hardware. Item bubble number should correspond to a distinct number from the bill of materials and include that number on the hardware kits/bags instead of using the names (or with the names).

    Include torque values for screws.

    Jacob Weiand - Reply

    i’ve had the same issues with the button head screws.. i had to resort to hammering torx head bit into a partially rounded hex to remove on of the screws

    Neil Dilly - Reply

    I had issues with the M5-Button-Head-Bolt-30mm in this step. Two different types were supplied, one with TWE A2-070, the other with no markings. The ones without markings would not hold the allen key when trying to overcome the initial friction of the nylock nut. I now have one wheel stuck half on and half off.

    Colin Turner - Reply

    Hi Colin,

    Thanks for pointing this out, we are going to chase this down with the supplier. Let me know if you need any replacements.

    Robert

    Robert -

    PS. In this case 6 mm text rotated 90° to the outside/right

    Emil - Reply

    I entered all six screws, added a tape on the back side (so it would not drop out), then I did all six assemblies at once. I aligned all Eccentric-Spacer-6 mm towards the same direction to save time for later adjustment.

    Emil - Reply

  2. On the hexagonal portion of the Eccentric-Spacer-6mm, there will be a face that is marked with ‘6mm’. Using a 8mm spanner, rotate each Eccentric-Spacer-6mm so that this face is facing right. (Doing this maximises the gap between the left and right row of Solid-Wheels)
    • On the hexagonal portion of the Eccentric-Spacer-6mm, there will be a face that is marked with ‘6mm’.

    • Using a 8mm spanner, rotate each Eccentric-Spacer-6mm so that this face is facing right. (Doing this maximises the gap between the left and right row of Solid-Wheels)

    • Insert Extrusion-D in-between the two rows of wheels. Turn the assembly on to it's left side so Extrusion-D is sitting on the left row of Solid-Wheels.

    • Starting with the top right Solid-Wheel. Rotate the Eccentric-Spacer-6mm until there is a small amount of friction between the Solid-Wheel and Extrusion-D

    • Repeat for the bottom right Solid-Wheel. Then repeat for the middle right Solid-Wheel.

    • Slide Extrusion-D back and forth. This should require a small amount of force, and all Solid-Wheels should spin.

    • Check there is no wobbling of Extrusion-D. Once happy, double-check the tightness of the M5-Nyloc Nuts and remove Extrusion-D.

    • Try to get all the Solid-Wheels touching Extrusion-D as best as possible. If not, it is not a problem, we will check the Eccentric-Spacers-6mms again once the machine is built.

    When adjusting the eccentric spacers I found you may get one wheel nicely tensioned and then when you adjust the next it has made the first wheel slightly loose, able to spin without moving the extrusion, going back and forth to tweak all of them until they all move the extension on the eccentric spacer side and the normal spacer side.

    geoff d m - Reply

    Same problem as the previous comments. A defect Nyloc nut caused the hex to wear out on the bolt head. Saw the comment that an extra four 30mm M5 button head bolts are provided - thanks. Are additional M5 Nyloc nuts also included?

    Alec Thorne - Reply

    Hi Alec,

    Sorry about that. There are 7 spare M5 Nyloc nuts in the kit.

    Robert

    Robert -

    I have had the same issue of the hex warning out on bolts, I found this to be the Nyloc Nuts, I used my own M5 bolt with a better head for holding onto with a little wax and I pre-threaded each of the Nyloc nuts to ensure they would not get jammed tight when building the Z1+.

    Steve - Reply

    Thanks for your comment Steve, we will look into this.

    Robert -

    When performing this step one of my M5-button-head-bolt 30 mm head wore out. Made me crazy if you Britons had sent me a 1/8 or 9/64 (imperial) heads, or maybe 3.5. Now I think the M5 head was a worn 3.0. Is this correct…?

    Emil - Reply

    Hi Emil,

    Thanks for your comment. Sorry about that, for the 30mm bolt, we provide 4 spare, so you can use one of these in its place.

    Robert

    Robert -

    The illustration in step 2 contains the assembly of Z-axis nut block from step 3.

    Emil - Reply

    Hi Emil,

    Thanks for pointing this out. We will get it fixed.

    Robert -

  3. Attach the Z-Axis-Nut-Block to the Z-Plate using 2 x M5-Button-Head-Bolt-25mm & 2 x M5-Nyloc-Nuts. In the Z-Axis-Nut-Block bag there is a set screw. Screw it into the top of the Z-Axis-Nut-Block until it just touches the surface on the opposite side of the gap.
    • Attach the Z-Axis-Nut-Block to the Z-Plate using 2 x M5-Button-Head-Bolt-25mm & 2 x M5-Nyloc-Nuts.

    • In the Z-Axis-Nut-Block bag there is a set screw. Screw it into the top of the Z-Axis-Nut-Block until it just touches the surface on the opposite side of the gap.

    • The set screw will later be used to remove any backlash from the Z-Axis.

    • Discard the nut left in the bag with the Z-Axis-Nut-Block.

    • Moving forward this will be known as the Z-Plate-Assembly

    There wasn’t a nut in the bag with the Z-Axis-Nut-Block. Can you send one so I can discard it?

    bart - Reply

    It’s worth mentioning that this nut block SHOULD be tightened, as opposed to the others, that shouldn’t (initially, at least). I had to go back after assembling the lead screw and double check that I actually tightened the nut block (which I had…).

    Niklas - Reply

    two of my M5 bolts stripped the hex insert as the Nyloc nuts were too tight and I had to drill them out as there was no way of diassembling them , maybe I have a batch of dodgy M5 nyloc nuts

    Mark - Reply

    Hi Mark,

    Thanks for pointing this out, we will look into it.

    Robert -

  4. Attach 2 x Nut-Blocks to the X-Plate-Back using 2 x M5-Button-Head-Bolt-25mm & 2 x M5-Nyloc-Nuts. Keep these bolts loose so the Nut-Blocks can still move side to side.
    • Attach 2 x Nut-Blocks to the X-Plate-Back using 2 x M5-Button-Head-Bolt-25mm & 2 x M5-Nyloc-Nuts.

    • Keep these bolts loose so the Nut-Blocks can still move side to side.

    One side of the X-Plate-Back has slightly bevelled holes while the other side does not,.. I put the nut blocks on the non-bevelled side.

    Workbee lettering side ( non-bevelled holes ).

    Ooznest lettering side ( slightly bevelled holes ).

    David - Reply

    Hi Emil,

    Thanks for your comment. Can you send an email with pictures to us: https://ooznest.co.uk/help/

    Once we have that, we can resolve this for you.

    Robert

    Robert - Reply

    Do not think the pictures will do too much, looks like a normal screwhead but the grip of my hex key is not good enough. I will try to put a think latex glove in between and see if I can get some traction. Not so much more to do unfortunately. Worst case I will drill and remove the screw and hope I have some spare in right dimension.

    Emil -

    One of four M5-Button-Head-Bolt-25mm head broke, now I can barely get it tighter and definitely not remove it….

    Emil - Reply

    Hi Emil,

    Ok if you contact us here: https://ooznest.co.uk/help/

    We can replace it and the bolts.

    Thanks

    Robert -

  5. The Limit-Switches are located in the 'Wires' box. They have red/black wires attached to them. The wires are not shown in the assembly picture. Attach the Limit-Switch-2 to the threaded holes on the back of the X-Plate-Front using 2 x M2.5-Button-Head-Bolt-10mm.
    • The Limit-Switches are located in the 'Wires' box. They have red/black wires attached to them. The wires are not shown in the assembly picture.

    • Attach the Limit-Switch-2 to the threaded holes on the back of the X-Plate-Front using 2 x M2.5-Button-Head-Bolt-10mm.

    • The back is the side without the counterbores.

    • Look at the Cheat Sheet to find the correct Limit-Switch.

    • The wire will be sorted later in the manual.

    The bolts provided for the limit switch are 2.5 mm but the holes on the plate are threaded for 3 mm bolts !!

    Any advice plsease?

    Loai - Reply

    Hi,

    There is an issue with your plate. Please contact us to replace it.

    Robert -

    Limit switches are identified with a number around the wires near the white plug.

    You drawing of the X-Plate-Front causes a bit of uncertainty. It looks like the holes adjacent to the limit switch location are counterbored on the back side.

    Jacob Weiand - Reply

    This could really do with being clearer. Perhaps a photo rather than the diagram because like it was mentioned by Sam L, the diagram looks nothing like the wiring itself. Perhaps the wiring has now been changed as mine appears to come up from the switch and then has been moulded to bend at 90 degrees away from the X-plate. This means my red wire is on the left and black on the right. The opposite to what some suggest. Here’s hoping it doesn’t come back to bite me.

    Craig - Reply

    Hi Craig,

    Thanks for your comment. Yes, the wires are now moulded at 90degrees. Attach the switch to the plate so the wires are coming away from plate. It does not matter which way round the colour of the wires are. Rob

    Robert -

    The limit switch wires run up the length of the X-Plate-Front. When inserting the Extrusion-D, this potentially rubs on the wires. Would you suggest maybe glueing a small rubber wire sheath onto the face of the plate to feed the wires through to reduce any possible wear?

    Alec Thorne - Reply

    Robert, thanks for the quick reply. I will endeavor to read a few steps further before posting in the future… Am loving the machine build !!

    Alec Thorne -

    Hi Alec,

    The wires don’t run up the face of the X-Plate-Front, they feed directly opposite, into the hole on the X-Plate Back. You may just have to bend the wires slightly in that direction.

    Robert -

    red wire should be on the right of the switch and make sure you have #2 limit switch as they all look the same except for the little number near the white plug at the other end

    Mark - Reply

    Should the Red Lead be to the RIGHT or LEFT when the limit switch is mounted?

    Ivan Flack - Reply

    Thanks Robert.

    That was my assumption as well, that the switch was towards the bottom surface, i.e. not making it important which direction.

    Emil -

    Hi Ivan,

    In the picture above the metal lever is pointing to the right. To be honest the orientation of the switch is not important.

    Robert

    Robert -

    Maybe obvious but the switch shall go on the side WITHOUT indents for the screws. Since the plate is asymmetrical - If you follow the illustration it should end up on the right side of the plate.

    Emil - Reply

    The limit switches look nothing like the diagram.

    You'll find them tucked away in the wires box, with a spool of red and black cables already wired in.

    You'll find the different numbers on a plastic tag attached to the cable.

    Make sure the ‘switch’ is facing down and at the edge of the plate!

    Steve - Reply

    Hi Emil,

    The metal portion of the switch should be as the image. This will orient it correctly.

    Thanks

    Robert -

    Does it matter if the switch plate is pointing to the left or to the right? Which side of the switch should be towards the plate?

    Emil -

    Hi Sam. I have just added an extra point clarifying this. Thanks

    Robert -

    Thanks Steve! Need to update that guys, just spent half an hour scouring through every box before coming to the same conclusion as Steve. Very confusing.

    Sam L -

    Hi Steve, thanks for your comment. Yes, the switches are in the Wires box. The wires are not shown in the image above. Once attached just leave the wire hanging for now. The metal part of the switch should be facing down.

    Robert -

  6. Assemble the bottom right Solid-Wheel set first. Insert a M5-Button-Head-Bolt-60mm through the X-Plate-Front from the front. On to the bolt add an Eccentric-Spacer-6mm. (Rounded portion into the X-Plate-Front) Then add a Precision-Shim - ->- - Solid-Wheel - ->- - Aluminium-Spacer-9mm - ->- - Solid-Wheel - ->- - Precision-Shim
    • Assemble the bottom right Solid-Wheel set first. Insert a M5-Button-Head-Bolt-60mm through the X-Plate-Front from the front.

    • On to the bolt add an Eccentric-Spacer-6mm. (Rounded portion into the X-Plate-Front)

    • Then add a Precision-Shim - ->- - Solid-Wheel - ->- - Aluminium-Spacer-9mm - ->- - Solid-Wheel - ->- - Precision-Shim

    • Add an Eccentric-Spacer-6mm then the X-Plate-Back. (Rounded portion of the Eccentric-Spacer-6mm goes into the X-Plate-Back)

    • On the outside of the X-Plate-Back add onto the bolt a Precision Shim then a M5-Nyloc-Nut. Only slightly thread on the M5-Nyloc-Nut.

    • Repeat the above for the other Solid-Wheel set on the bottom row.

    • Repeat for the 2 x Solid-Wheel sets on the top row, but use a Aluminium-Spacer-6mm instead of each Eccentric-Spacer-6mm.

    • The M5-Nyloc-Nuts can now be tightened. Ensure that each Solid-Wheel still rotates freely.

    I think this is a repeat of Emil’s comment.. The Solid Wheel sets on the top rows start with the 6mm aluminium spacer then precision shim then wheel then 9mm aluminium spacer then wheel but then you have a 6mm aluminium spacer before the precision shim in the illustration . Should the precision shim be before the 6mm aluminium spacer just before the bolt goes through the X-Plate-Back or should it be as the illustration shows which would be , spacer, shim, back plate ?

    David - Reply

    Hi David,

    Thank you for pointing this out, the image is incorrect and will be fixed. The text is correct.

    Thanks.

    Kimberley -

    OK, ya lo he solucionado.

    Por si le sirve a alguien, en mi caso me confundió la frase : “The back is the side without the counterbores.” . En la realidad la parte trasera, la que no se ve en el dibujo, es la que SI TIENE los avellanados.

    Un saludo

    jmsg62@gmail.com - Reply

    Hola Roberto, siguiendo con el anterior comentario de David…

    En mi placa, si coloco el interruptor en el lado de los avellanados (pues sino no se podrían montar los excéntrico de 6 mm) los dos pequeños taladros para montar el interruptor quedan a la izquierda y no a la derecha como se ve en la figura de montaje.

    Es así o mi placa está mal.

    Por otro lado , además, si coloco mi placa como la de la figura de montaje del interruptor los avellanados quedan EN la parte no vista, la contraria a la de montaje del interruptor.

    Un saludo

    jmsg62@gmail.com - Reply

    I noticed that in picture 1, on the X plate front, the 2 screw holes that are used to mount the limit switch are to the left of center (as views from the front, i.e wih counter bores). On mine they are to the right. This caused me to doubt if I had got something wrong.

    David - Reply

    Sorry Robert. I made a mistake. I’d delete my comment to avoid confusing others but it wouldn’t let me.

    David -

    Hi David, when viewed from the side with the counterbores, they should be on the left. If they are on the right, that would be an issue, and we can replace your plate. Please email us to sort this: sales@ooznest.co.uk

    Robert -

    Finding the placement of the precision shim on the upper screws a bit inconsistent. On one side plate-shim-aluspace and on the other shim-aluspace-plate. Should precision shim be towards wheel or plate because you are mixing it in each end of this step.

    Emil - Reply

    Hi Emil,

    Thanks for your comment. The precision shims should be between the 6mm spacer and wheel, as per the image. The text is correct, it is working from the X-Plate-Front towards to the X-Plate-Back.

    Robert -

  7. On the hexagonal portion of the Eccentric-Spacer-6mm, there will be a face that is marked with ‘6mm’. Using a 8mm spanner, rotate each Eccentric-Spacer-6mm so that this face is facing downwards. (Doing this maximises the gap between the top and bottom row of Solid-Wheels) Insert Extrusion-D in-between the two rows of wheels. Turn the assembly upside down so Extrusion-D is sitting on the top row of Solid-Wheels.
    • On the hexagonal portion of the Eccentric-Spacer-6mm, there will be a face that is marked with ‘6mm’.

    • Using a 8mm spanner, rotate each Eccentric-Spacer-6mm so that this face is facing downwards. (Doing this maximises the gap between the top and bottom row of Solid-Wheels)

    • Insert Extrusion-D in-between the two rows of wheels. Turn the assembly upside down so Extrusion-D is sitting on the top row of Solid-Wheels.

    • Rotate both Eccentric-Spacer-6mms on one set of Solid-Wheels until there is a small amount of friction between the Solid-Wheels and Extrusion-D

    • Repeat for the other set of Solid-Wheels.

    • Slide Extrusion-D back and forth. This should require a small amount of force, and all Solid-Wheels should spin.

    • Check there is no wobbling of Extrusion-D. Once happy, double-check the tightness of the M5-Nyloc Nuts and remove Extrusion-D.

    • Try to get all the Solid-Wheels touching Extrusion-D as best as possible. If not, it is not a problem, we will check the Eccentric-Spacers-6mms again once the machine is built.

    Hi @robertooznest, yes, but spotted now that you have to bend it 90’ deg. That works now, thanks.

    Rolf Black - Reply

    Where should the cable be positioned? It is very close to the Extrusion D.

    Rolf Black - Reply

    Hi Rolf,

    Are you referring to the z-axis limit switch?

    Robert -

  8. Mate the Z-Plate-Assembly to the X-Plate-Front. The Z-Plate-Assembly should be orientated with the Eccentric-Spacer-6mms on the right side.
    • Mate the Z-Plate-Assembly to the X-Plate-Front.

    • The Z-Plate-Assembly should be orientated with the Eccentric-Spacer-6mms on the right side.

    • Secure using 4 x M5-Cap-Head-Bolt-12mm, 4 x Precision Shim and 4 x Locking-Washer.

    • The Locking-Washer should go in-between the Precision-Shim and Z-Plate.

    • Make sure the Z-Plate-Assembly is square to the X-Carriage-Assembly.

    • Do not over-tighten the M5-Cap-Head-Bolt. If over-tightened it will reduce the effectiveness of the Locking-Washer.

    A torque value would be great here rather than do not over tighten.

    Jacob Weiand - Reply

  9. Slide Extrusion-D through the Solid-Wheels on the Z-Plate-Assembly. Attach a Z-End-Plate to the top of Extrusion-D using 4 x M5-Button-Head-Bolt-16mm. Tighten the bolts fully.
    • Slide Extrusion-D through the Solid-Wheels on the Z-Plate-Assembly.

    • Attach a Z-End-Plate to the top of Extrusion-D using 4 x M5-Button-Head-Bolt-16mm.

    • Tighten the bolts fully.

    • Attach a Z-End-Plate to the bottom of Extrusion-D using 4 x M5-Button-Head-Bolt-16mm.

    • Tighten the bolts fully, and then loosen by a single full turn.

    • The reason for this will become clear later.

    Fixing the router mount at this stage before fixing the bottom plate would be so much easier and using t nuts instead of drop in t nuts. Doing this later is so fiddly and annoying. caused me about 1 hour delay due to the drop in t nuts not aligning properly and not being able to see if they were engaging when the whole thing is upright.

    Richard Jackson - Reply

    Hi Richard,

    Thank for your comment. With the router mount later in the guide, we advise threading the drop tee nuts just slightly on the bolts and aligning with the direction of the v-slot to easily slot in.

    Thanks

    Kimberley -

    Can you tell me why my Extrusion-D bottom end only have three threaded holes and not 4 in the Extrusion-D so i cannot fit the bottom plate as it looks like this has not been tapped out, very annoying as i have a day off work to build rest of machine and now i cannot continue. am i missing something or am i right

    sales@badgerandbowl.com - Reply

    Hi,

    My apologies for this, I can see a replacement is already on its way to you.

    Robert -

    I’m finding that 3 of the bolts at the top are not winding all of the way in, as if they are too long for the hole.. by up-ending the extrusion-D and tapping it some swarf is falling out of the holes but this hasn’t fixed the issue. As such, having tightened them up, they are proud of the face of the Z end plate, and not holding the plate in place. Any suggestions?

    Matt - Reply

    Hi Matt,

    Glad you got it sorted. If you would like a replacement piece of extrusion so you can use the correct bolts let us know.

    Ideally they should be 16mm, so there is sufficient bolt engaging with the extrusion.

    Robert -

    Hey thanks for the reply, yeah I checked I was using the right bolts! In the end I dashed out to screwfix and grabbed some 12mm bolts so i could keep going. They seem to be doing the trick, do you think they will suffice? If not, what exactly would you like a picture of?

    Matt -

    Hi Matt,

    Thanks for your message. Have you checked the bolt length is definitely 16mm?

    If so, can you send some pictures to sales@ooznest.co.uk and we can sort a replacement piece of extrusion.

    Thanks,

    Robert -

    I tightened as instructed now one of the screws at the bottom has rounded off so I cannot slacked by 1 turn. i hope this does not come back to bite me

    richard - Reply

    Hi Richard,

    There are spare of that bolt in that kit, so if you can get it undone, just replace it.

    Thanks.

    Robert -

    Worth notifying that if U have a probe U have to tighten up those 2 screws that sit close to each other on the top , otherwise the probe “thing" will cover them and U will be redoing it again.

    Grzegorz Kwiecinski - Reply

    I hadn’t spotted that the Z-End plates have one recessed side and one not. Be sure to insert the bolts from the inset side… otherwise (like me) you’ll have difficulties working out how to mount the touch sensor on a non-flush surface!

    Alastair - Reply

    Thank you! I thought I looked for asymmetries in the plates but missed it. Had to fix both side. But if it would not have been for your comment I would not have notised it.

    Emil -

    Hi Peter. Thanks for pointing this out. This step was worded wrong. The writing and arrows have now been fixed. The top plate should be tightened fully. The Bottom Plate should be tightened fully and then loosened by a full turn.

    Robert - Reply

    by the picture the first z end plate should be the bottom (red arrow) not the

    top, so the top should be left loose

    Peter Ashby - Reply

  10. Slide the 1/4” side (the side with the smallest hole) of the Flexible-Coupler onto the shaft of the Stepper-Motor. Don’t tighten it down at this point. Attach the Stepper-Motor to the threaded holes on the top Z-End-Plate using 4 x M5-Cap-Head-Bolt-50mm and 4 x Aluminium-Spacer-40mms. Orient the Stepper-Motor so that the wire is towards the back of the X-Carriage-Assembly.
    • Slide the 1/4” side (the side with the smallest hole) of the Flexible-Coupler onto the shaft of the Stepper-Motor. Don’t tighten it down at this point.

    • Attach the Stepper-Motor to the threaded holes on the top Z-End-Plate using 4 x M5-Cap-Head-Bolt-50mm and 4 x Aluminium-Spacer-40mms.

    • Orient the Stepper-Motor so that the wire is towards the back of the X-Carriage-Assembly.

    • If you have the Touch Probe, follow Step 3 of Assembling Your Original WorkBee XYZ Touch Probe to attach the left side of the Stepper Motor.

    • In this case it should look like Image 3.

    How can I secure the 50mm bolts if I’m using a touch probe, the bolts are just not long enough to go through to the holes in the extrusion

    Stephen Freeman - Reply

    Hi Stephen,

    Thanks for your email. Not sure what you mean, the 50mm bolts should still be long enough.

    Robert -

    The flex coupler is in the motion box.

    Emil - Reply

    Thanks for your comments, Richard and Peter. This confusion came from the previous Step being incorrect. This has now been fixed, so the touch probe can be added in this step without the future need to disassemble it.

    Robert - Reply

    I have installed the touch probe, but tightened the bolt under it, I am prepared to have to remove the touch probe and loosen that bolt again if necessary.

    Peter Ashby - Reply

    If you install the touch probe when it says you aren’t able to tighten the end plate so I left the the touch probe off and built it as if I hadn’t got one then once the end plate has been tightened etc I just installed it as if I’d bought it as an add on.

    Richard Huntington - Reply

  11. Slide the Lead-Screw-Z through the bottom Z-End-Plate. Then slide on a Flanged-Radial-Bearing (facing downwards) - ->- - Bearing-Shim - ->- -  Lock-Collar. Thread the Lead-Screw-Z through the Z-Axis-Nut-Block. Then slide on a Lock-Collar - ->- - Bearing-Shim - ->- - Flanged-Radial-Bearing (facing upwards). Continue threading through the Lead-Screw-Z until it is touching the Stepper-Motor shaft.
    • Slide the Lead-Screw-Z through the bottom Z-End-Plate. Then slide on a Flanged-Radial-Bearing (facing downwards) - ->- - Bearing-Shim - ->- - Lock-Collar.

    • Thread the Lead-Screw-Z through the Z-Axis-Nut-Block. Then slide on a Lock-Collar - ->- - Bearing-Shim - ->- - Flanged-Radial-Bearing (facing upwards).

    • Continue threading through the Lead-Screw-Z until it is touching the Stepper-Motor shaft.

    • Position the Flexible-Coupler so it is half on the Lead-Screw-Z and half on the Stepper-Motor shaft.

    • On the Stepper-Motor side make sure the Flexible-Coupler grub screw is on the flat portion of the Stepper-Motor shaft. Once in position, on both sides tighten the clamping bolts first, then the grub screws.

    • Top & Bottom, slide the Flanged-Radial-Bearings along the Lead-Screw-Z until they seat fully in the Z-End-Plates.

    • Slide the Bearing-Shim against the Flanged-Radial-Bearing, and finally slide the Lock-Collar so it is firmly against the Bearing-Shim. Lock each Lock-Collar in place using the grub screw on the side.

    • Locate the four bottom M5-Button-Head-Bolt-16mm that were loose from Step 9. These can now be fully tightened. This will remove any play that may be present.

    Further to my last comment, I also found that the bottom locking collar came loose after tightening the bottom bolts from Step 9. I reckon the grub screw had been sitting on the apex of a thread and it was popped-off into the next groove. In the end I gave up with using the end plate to compress the mechanism and just made sure the collars were pressed hard apart before tightening the grub screws. I'm just a beginner at this, and I need to respect the years of experience that's gone into this machine, but this process of eliminating slack seems awkward. Could the leadscrew be tensioned rather than compressed? Is there an alternative to the locking collars, locknuts perhaps?

    Peter - Reply

    Hi Peter,

    The amount of compression, only needs to be enough to remove any backlash in the system. So if you have no backlash without doing the compression steps, then that is ok.

    Robert -

    On completion of this step the leadscrew had notable tight spots, and one full turn of the bottom bolts from Step 9 had seemed to be a lot of compression on the lead screw that transfers right through to the stepper motor. I played around with the tightening sequence for half an hour and mostly got rid of the tight spots by leaving a 1mm gap between the ends of the shafts inside the coupler. However I can see that this means that upwards force on the spindle during operation will now be taken by the top flanged radial bearing rather than the stepper motor bearings - but that's good isn't it?

    Peter - Reply

    One of my lock collars came loose and the screw is missing. Can i get replacements for either the collar or the tightening screws?

    chrisjr28 - Reply

    Hi Chris,

    Please contact us here https://ooznest.co.uk/help/ where we will be able to assist you further.

    Thanks.

    Kimberley -

    Hi

    I'm at step 11 Z-Axis Lead Screw fitting. The Z Lead screw will not fit through the Flange Radial Bearing, Z Lead Screw (as does the other lead screws) measures up at 8.0mm the Flange Radial Bearing measures at 7.9mm. Can you tell me what to do about this please, there's no indication the Flange Lead Bearing is meant to be an interference fit.

    Look forward to your reply

    Regards Richard

    Richard Gething - Reply

    Hi Richard,

    Can you contact customer service who will be able to resolve this issue for you https://ooznest.co.uk/help/

    Thanks

    Kimberley -

    Hi Niklas,

    Thanks for your comment. The grub screw is used to help torque transfer from the stepper motor, as the stepper motor shaft had a flat portion.

    The clamping bolt helps to grip that shaft and make sure it is aligned axially.

    Thanks

    Robert - Reply

    I think it would be good if you had an image of the Flexible-Coupler showing what is “clamping bolts” and what is “grub screws”. Being a non-english speaker, it’s difficult to understand the difference. It’s also not clear how the mechanism of the Flexible-Coupler works - why is both clamping bolts and grub screws used, and what are they used for.

    Niklas - Reply

    I threw away the Z-axis marking label before mounting.

    Emil - Reply

    If your eyesight isn’t what it was then this may help…The Flexible coupler has FOUR little screws. It looked to me like there were two screws going all the way through to the other side. (As instructions) Make sure the tiny grub screws are screwed onto the flat part of the stepper motor shaft.

    Steve - Reply

    Thanks, I missed that

    Cecil Tait -

  12. Firmly hold the Assembly, and check for any up and down play in Extrusion-D.
    • Firmly hold the Assembly, and check for any up and down play in Extrusion-D.

    • If there is any, this is due to backlash in the Z-Axis-Nut-Block.

    • The set screw which was inserted in Step 3 into the Z-Axis-Nut-Block can be tightened to remove backlash.

    • Do not over tighten this, as it can make the Lead-Screw-Z difficult to turn. You can test this by rotating the Flexible-Coupler by hand.

    • It should require a small to medium amount of force. This will need to be checked once the router is attached, and periodically checked when in use.

    What do you use to adjust Lead screw, also its very tight to access. Is there anything I can do to make it easier to access?

    Michael Eckles - Reply

    Hi Michael,

    Do you have a long L shaped allen key you can use?

    Robert -

  13. Feed the wire of Limit-Switch-2 attached in Step 5 through the hole opposite on the X-Plate-Back. A Drag-Chain-Mount needs to be attached to the X-Plate-Back. Insert 2 x M5-Button-Head-Bolt-16mms through the Drag-Chain-Mount.
    • Feed the wire of Limit-Switch-2 attached in Step 5 through the hole opposite on the X-Plate-Back.

    • A Drag-Chain-Mount needs to be attached to the X-Plate-Back.

    • Insert 2 x M5-Button-Head-Bolt-16mms through the Drag-Chain-Mount.

    • Notice on the back of the Drag-Chain-Mount there is a slot. The Limit-Switch-2 wire goes up the X-Plate-Back and through this slot.

    • Put the Drag-Chain-Mount against the X-Plate-Back with the Limit-Switch-2 wire in this slot.

    • Then add a Precision-Shim and M5-Nyloc-Nut on the opposite side of the X-Plate-Back.

    • Tighten the Drag-Chain-Mount against the X-Plate-Back

    Note the rotation of your Limit switch. I got confused and put it upside down in the previous step with the switch inwards instead of outwards.

    Nisse Bergman - Reply

    Tips: I insert the screws through Drag-Chain-Mount, put tape on head of screws to fixate to plastic and the put assembly up side down on edge of table. Very easy to enter nuts without loosing precision precision shims.

    Emil - Reply

    Would it be allowed, with the syntax of your handbook, to change

    “Notice on the back of the Drag-Chain-Mount there is a slot. The Limit-Switch-2 wire goes up the X-Plate-Back and through this slot.” bullet color to red instead of orange? To show its relation to first step but also to the RED line where the harness should go?

    Emil - Reply

    Thanks for the suggestion, this has been changed!

    Robert -

  14. Pull the Limit-Switch-2 Wire taut all the way from the switch to the Drag-Chain-Mount. Image 1 shows it taut in-between the Solid-Wheels. Image 2 shows it taut up the back of the X-Plate-Back.
    • Pull the Limit-Switch-2 Wire taut all the way from the switch to the Drag-Chain-Mount.

    • Image 1 shows it taut in-between the Solid-Wheels.

    • Image 2 shows it taut up the back of the X-Plate-Back.

    • Image 3 shows it inside the slot on the Drag-Chain-Mount.

    • Make sure it is taut the whole way.

    • Use a small cable tie to secure it to the Drag-Chain-Mount.

    • Make sure your Limit-Switch-2 Wire looks exactly like the images.

    • Double Check - Make sure your Limit-Switch-2 Wire looks exactly like the images.

    I made a loop of the wire and put the cable tie through, doubling the cable for some clamping and the loop holds it taut as well

    Mark - Reply

    The bag of cable-ties in my kit was loose in the main box. It took a while to find them as they're not listed on the WorkBee Box Cheat Sheet.

    Andrew Greensted - Reply

    Hi Andrew,

    Apologies for the inconvenience caused. I will pass your feedback along and see if we can get that updated.

    Thanks.

    Kimberley -

    Hello. The Spelling Police here. Slight error in the text, it should be taut rather than taught. They sound the same but have completely different meanings.

    Matt Curtis - Reply

    No worries, it has been fixed!

    Robert -

    Slight variation and picking up on previous comments...a small piece of 2.5mm twin and earth outer sheathing (1.5mm is too small) spilt down and the wires removed. Slide onto the cable close up to the switch and trim to the hole in the X plate. Close up the split with hot glue and glue the end of the sheath to the X plate hole. I also added the matchstick to the cable tie and a blob of hot glue for good measure.

    Laurie Wilson - Reply

    Updated URL for the thing in my last comment: https://www.printables.com/model/291541-...

    bart - Reply

    Reading all the comments about the limit switch wire coming loose and getting tangled in the wheels I designed and 3D-printed a wire shroud thingy that should prevent that from happening. If anyone is interested it can be found here: https://www.thingiverse.com/thing:555476...

    bart - Reply

    Hi Bart,

    Nice, thanks for sharing!

    Robert -

    Thanks to the comments here I decided rather than hot glue to install a small piece of matchstick in the channel, just at the point where the cable tie us, thus ensuring the cable tie is not only keeping the wire in the same area, but also holding it in place. This could be incorporated into the design of the chain mount rather than having to use a piece of wood.

    Spoon - Reply

    After slightly having to bend the wire of the switch I later found the switch did not work. It was a result of the soldered wire snapping and had to re-solder both. Not a big issue but gave me a start on Trouble shooting diagnoses.

    John Smith - Reply

    Hi John,

    Sorry about this. If you need it replaced, just let us know.

    Robert -

    I put a piece of plastic tubing around the wire between the wheels and hot glue it too the X plate. It prevents the wire getting caught up in the wheels should it work loose from the cable tie on the drag chain mount. I have had more problems with this switch wire than any other and its a devil to get too once assembled.

    Stephen Wright - Reply

    Thanks for the suggestion!

    Robert -

    I think the drawing in Step 5 is showing the (metal) part of the “switch” as facing in the opposite direction to the close-up photo here in Step 14 - image 1?

    Andy Bennett - Reply

    Hi Andy, yes you are correct. - good spot! The orientation of the switch is not important, however, we will still get that fixed. Thanks

    Robert -

  15. Clear the table, you are going to need room. Keep this X-Carriage with you.
    • Clear the table, you are going to need room. Keep this X-Carriage with you.

    • Guide Complete - Proceed to 4. X-Gantry Assembly

Conclusion

Thanks for following the guide. Any issues, please contact us!

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Robert

Member since: 12/03/2018

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104 Guides authored

7 Comments

Instructions easy to follow, I also thought it would be good to have a list of parts for each step but then decided it was better to read the steps more than once and work slowly through, referencing previous steps to check worked well for me.

PaulB - Reply

Instructions easy to follow, I also thought it would be good to have a list of parts for each step but then decided it was better to read the steps more than once and work slowly through, referencing previous steps to check worked well for me.

PaulB - Reply

This applies through all the guides…it would be useful to start each step with the list of parts needed in the step. We find we have to read the step to find all the parts we need, then read again to see what we need to do now that we can see what the parts look like, then read again when we do the necessary tasks.

Chris McMahon - Reply

I find that the wheels don’t seem to all locate perfectly in line with the extrusion D. This means a couple don’t make contact when it’s in operation or spin oddly. Doesn’t seem to be making any issues as the other 4 make contact and it travels the Z axis fine, but is there a way of making sure all wheels are located snugly?

George - Reply

Hi George,

Have you tried doing the outer most wheels first, getting them perfect, then just bring the middle ones down onto the extrusion slowly just until touching, but not too much the it effects the outer two.

Robert -

in the exploded view in step6 the aluminium spacers and precision shims are shown the wrong way round.

Frank Triggs - Reply

Hi Frank.

Yes, you are right, that is a little confusing. We will get it fixed.

Robert -

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